Proprietary Multi-Phase Platform

Objective: Ensure uniformity and processability of highly heterogeneous input waste streams.

Accepted Materials:

• Polyolefins, PVC, PET, and mixed plastics
• End-of-life tires and rubber composites
• Bituminous and asphaltic wastes
• C&D waste (drywall, rebar, insulation, aggregates)
• Ferrous/non-ferrous metals (non-containerized)
• Organic and biological waste (biosolids, food, agricultural)
• Municipal solid waste (MSW)

Processes Involved:

• Mechanical shredding, granulation, and size classification
• Volumetric compression for energy density optimization
• Electromagnetic fractionation for preliminary metal removal
• Pre-pasteurization of biological material (via heat or chemical neutralization)

Objective: Initiate primary decomposition of organic material through anaerobic thermal cracking, converting solids into gaseous hydrocarbons, pyrolytic oils, and char.

Key Parameters:

• Temperature range: 400–700°C
• Atmospheric environment: inert or mildly reducing
• Residence time: variable based on moisture and density

Outputs:

• Syngas (CO, H2, CH4, C2Hx)
• Condensable oils and waxes
• Carbonaceous char (precursor to asphalt slurry)

Academic Basis:

• Follows Arrhenius-based kinetic models of thermal decomposition
• Tar minimization through thermal residence and catalytic cracking beds

Objective: Refine volatile gases into high-purity syngas and destroy complex organics, dioxins, VOCs, and potential pathogens.

Key Technologies:

• Plasma torch (argon or nitrogen plasma)
• Secondary oxidizer injectors (pure oxygen or O2-enriched air)
• Catalytic flare chambers with high-swirl mixers

Temperature Envelope: 1,200–2,000°C

Outputs:

• High-BTU syngas stream (clean-burning)
• Neutralized exhaust (thermal NOx scrubbing)
• Thermal energy for heat exchangers and steam loops

Scientific Relevance:

• Based on the Gibbs free energy minimization principle of high-temp thermolysis
• Pathogen and pharmaceutical destruction meets WHO & CDC incineration thresholds

Closed-Loop Utilization:

• All flare and gasified products are fully integrated in a sealed energy recovery cycle.
• Combustion heat is captured and redirected to preheat feedstock, maintain chamber temperatures, energize desalination water input, and post-process steam condensation—ensuring absolute thermal integration and zero emissions at every stage.

Atmospheric Input Integration:

• All oxidizers, including oxygen and nitrogen streams used in plasma combustion and enrichment processes, are derived from the ambient atmosphere.
• The system includes integrated air separation units (ASUs) to extract and purify oxygen and nitrogen onsite, eliminating reliance on external compressed gas supply and ensuring uninterrupted, scalable operation.

Objective: Recover and refine elemental metals and alloys into industrial-grade product streams.

Techniques Used:

• High-frequency induction fields
• Eddy current separation (for non-ferrous fractionation)
• Optical and magnetic sorting algorithms

Metals Recovered:

• Ferrous: Steel, Iron, Manganese
• Non-ferrous: Copper, Aluminum, Zinc, Tin, Nickel, Lead
• Trace and critical minerals: Cobalt, Chromium, Titanium, Rare Earth Elements (REEs), Precious Metals (Au, Ag, Pt, Pd)

Academic Basis:

• Uses Curie temperature transitions and magnetic hysteresis for precise differentiation
• Thermal and electromagnetic signatures integrated into AI-driven sorting routines

Objective: Convert waste-derived thermal energy into mechanical and electrical energy via closed-loop Rankine cycle.

Thermodynamic Parameters:

• Steam pressure: 4–6 MPa
• Temperature: 450–600°C
• Turbine efficiency: up to 42% (isentropic)

Subsystems:

• Multi-stage shell-and-tube heat exchangers
• Steam turbines with condensate recapture
• Flash drum separators and de-superheaters

Outputs:

• Electricity (on-site or grid-interconnect)
• Process heat (used in desalination or drying)
• Latent heat recovered in condensers

Closed-Loop Recirculation:

• All steam systems function with internal condensation and thermal cycling.
• No atmospheric release of combustion gases or steam—ensuring complete emission containment.

Objective: Neutralize biologically active waste streams with full pathogen and toxin destruction, converting them into energy and reusable materials through thermochemical conversion.

Accepted Inputs:

• Animal waste and byproducts
• Agricultural discards
• Food manufacturing residues
• Biosolids and organic sludges

Thermal Inactivation:

• Thermal inactivation parameters exceed all global health safety thresholds.
• Exceeds denaturation temperatures for DNA/RNA (~95°C), protein folding (~70°C), and microbial and spore destruction (>1,200°C), with exposure capability up to 2,000°C during plasma-assisted phases.
• Ensures complete elimination of biologically persistent agents including prions, endotoxins, and pharmaceutical residues.
• Fully compliant with WHO, CDC, and EPA pathogen destruction standards.

Outcomes:

• Bio-secure, sterilized post-process material suitable for industrial reuse.
• High-yield syngas and pyro-oils for energy recirculation.
• Trace nutrient ash and inert carbon-mineral slurry.
• All biologically derived residues that cannot be fully elementalized are pulverized into compliant, inert particulate matter and sealed into the final asphaltic binder.
• These residues are non-leaching, chemically stabilized, and permanently contained within our commercial-grade infrastructure products, ensuring no exposure or discharge at any stage of operation. (for use in soil remediation upon certification)

Objective: Convert carbon-rich post-process slurry into a durable, non-leaching, infrastructure-grade paving material.

Slurry Composition:

• Carbonaceous char
• Thermoset plastic residues
• Silicates, alumina, fly-ash particulates
• Creosote and polycyclic aromatic hydrocarbons (fully stabilized)
• Non-combustible and unrecoverable residues (inertized)

Post-Treatment Process:

• Pulverization and high-speed mixing
• Addition of polymeric binding agents
• Controlled curing via steam oven kilns

Final Output:

• Bituminous composite for road surfacing, subgrade stabilization, and embankment armor
• All residual materials not recovered as trace or base elements are encapsulated in this durable binder
• Fully sealed and zero-emission; does not leach, degrade, or release volatile compounds
• Meets ASTM D6927 (Marshall Stability Test) and AASHTO standards for pavement